Certified Lean Professional

What Will You Learn

Certified Lean Professional is a 5-day, hands-on training equips participants with the essential Lean skills to drive operational excellence, reduce costs, and improve productivity and quality. Through practical projects and expert coaching, attendees will master diagnosing shop-floor operations, eliminating waste, and creating standardized best practices.

Training provided by:

Strategic Educational Partner:

Course Suitable For

Learning Objectives

  • Create a value stream map and diagnose shop-floor processes.
  • Identify and eliminate waste in operations.
  • Improve machine performance.
  • Enhance quality through error proofing.
  • Establish shop-floor best practices using standardized work.

Course Outline

1. Introduction to Lean Principles

    • Understanding the fundamentals of Lean methodology.
    • Overview of Lean culture and its importance in organizational success.

2. Value Stream Mapping

    • Creating a value stream map to visualize current processes.
    • Identifying inefficiencies and opportunities for improvement.

3. Waste Identification and Elimination

    • Recognizing different types of operational waste.
    • Strategies to reduce and eliminate waste in processes.

4. Machine Performance Improvement

    • Techniques to optimize machine performance.
    • Implementing Total Productive Maintenance (TPM) for sustainable results.

5. Quality Improvement through Error Proofing

    • Introduction to error-proofing (Poka-Yoke) techniques.
    • Steps to enhance product and process quality.

6. Standardized Work and Best Practices

    • Developing and implementing standardized work procedures.
    • Creating and maintaining shop-floor best practices.

7. Lean Tools for Continuous Improvement

    • Practical application of Lean tools (e.g., 5S, Kaizen).
    • Setting up improvement operating systems to sustain progress.

8. Real-World Applications and Case Studies

    • Reviewing successful Lean implementations in various industries.
    • Hands-on exercises and diagnostic assessments.

9. Certification and Practical Projects

    • Guidance on completing practical projects.
    • Assessment criteria for Certified Lean Professional accreditation.

Course Instructor

Mr J. Ramesh Victor

5/5

Mr Ramesh Victor is a Lean Practitioner certified in the US & trained directly by Former Toyota VPs in Japan. He has more than 20 years of practical Lean experience

Major Consulting Experience

Provided consultancy and assessment services to small SME & Fortune 500 clients in operational excellence resulting in:

  • Reduced Cycle Time & Lead Time
  • Increasing Plant/Machine Capacity Without Adding Capital Investment
  • Reducing Operational Waste
  • Reducing Inventory
  • Cost Reduction Amounting to Millions of Dollars
  • Reducing Changeover Time
  • Setting Up Improvement Operating Systems
  • Introducing and Managing Supplier Lean Initiatives
  • Improving Machine Performance Through TPM
  • Warehouse Improvement

Total savings estimated over USD 500,000,000

Industries Consulted and Provided Training For:

Manufacturing, oil and gas, banks, hospitals, insurance, and more all over Asia and in the USA.

Join Us Now

Transform your skills and elevate your career with our Certified Lean Professional course—enroll now to master Lean methodologies and drive impactful results!